Brother BAS-6150 Service Manual

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Summary of Contents

Page 1 - BAS-620,622,615

BAS-6200,6220,6150BAS-620,622,615Please read through this manual before adjustment of the machine.AUTOMATIC LOCKSTITCH POCKET WELT SEWERAUTOMATIC LOCK

Page 2

BAS-6200,6220,6150viiiCONTENTS6-4. Main body ...

Page 3

7. Electric componentBAS-6200,6220,61507-5

Page 4

7. Electric componentBAS-6200,6220,61507-6W0344Q

Page 5 - Cleaning

7. Electric componentBAS-6200,6220,61507-7<BAS-6150>

Page 6 - Maintenance and inspection

7. Electric componentBAS-6200,6220,61507-8W0233Q

Page 7 - 3 Warning labels

7. Electric componentBAS-6200,6220,61507-9

Page 8

7. Electric componentBAS-6200,6220,61507-10W0290Q

Page 9

7. Electric componentBAS-6200,6220,61507-117-4. Power supply relatedBe sure to turn off the power supply switch before replacement of power supply rel

Page 10 - CONTENTS

7. Electric componentBAS-6200,6220,61507-12For replacement of fuses, refer to the table below describing each status when it blows. Be sure torepla

Page 11

7. Electric componentBAS-6200,6220,61507-137-4-3. Transformation of the power supply voltageThe voltage for the machine can be changed to 200, 220, 2

Page 12 - 1. Part names

7. Electric componentBAS-6200,6220,61507-147-5.PCB related7-5-1. Functions of PCBsPart PCB Function Sign on PROMUser interfaceCommunication with the

Page 13 - 1-2.BAS-6150

BAS-6200,6220,6150ixCONTENTS7-7. Harness related...

Page 14 - 2. Before adjustment

7. Electric componentBAS-6200,6220,61507-157-5-3. Replacement of PCBs[Note] Do not pull at the harness when disconnecting connectors due to the fear o

Page 15 - 2-3. How to raise the head

7. Electric componentBAS-6200,6220,61507-16NO. Connected to NO.Connected toP1 Main power supply P19 Main valveP2 Pulse motor for corner knife P20 Bar

Page 16 - 3. Basic adjustment

7. Electric componentBAS-6200,6220,61507-17<Power supply PCB>1. Open the control box and disconnect all connectors wired on the main PCB.2. Un

Page 17

7. Electric componentBAS-6200,6220,61507-18 <Replacement of the operation panel LCD PCB (BAS-6200 and 6220)>1. Open the operation panel and di

Page 18 - W0200Q W0201Q W0203Q

7. Electric componentBAS-6200,6220,61507-19<Replacement of the panel PCB (BAS-6150)>1. Open the operation panel and disconnect all connectors w

Page 19

7. Electric componentBAS-6200,6220,61507-201. Press “PROGRAM” (“SELECT” in BAS-6150 model) key and write down all contents in theprogram No. 1 to 20

Page 20 - W0207Q W0208Q

7. Electric componentBAS-6200,6220,61507-213. Record the settings shown on the screen described below on memorandums etc. (1) Gauge setting ([ 0 ] [

Page 21

7. Electric componentBAS-6200,6220,61507-22 (5) Upper thread trimming knife setting ([ 23 ] [ UTRL ], [ 24 ] [ UTRT ], [ 25 ] [ UTDL ] in BAS-6150

Page 22 - 3-2.Thread tension

7. Electric componentBAS-6200,6220,61507-237-6.Sensor related7-6-1. Position1 Machine needle up sensor 11 Single/double welt sensor(BAS-6200 and 6220

Page 23 - W0219Q W0220Q

7. Electric componentBAS-6200,6220,61507-247-6-2. Function and connection listsRefer to “Chapter 8 System configuration” (“Chapter 7 Environmental se

Page 24

1. Part namesBAS-6200,6220,61501-11. Part names1-1.BAS-6200 (6220)(1) Marking light (8) Flap clamp(Flap specifications)(15) Guard bar (Option)(2) Bind

Page 25 - 3-3.Thread trimming

7. Electric componentBAS-6200,6220,61507-253. Machine upper thread breakage sensorA photo sensor to detect the upper thread breakage of the machine.Th

Page 26 - W0225Q W0226Q

7. Electric componentBAS-6200,6220,61507-265. Needle rocker home position sensorA magnet sensor for the home position detection of the needle rocker m

Page 27

7. Electric componentBAS-6200,6220,61507-278. Feed overrun sensor (Forward)A magnet sensor for the feed overrun detection in the forward side.When in

Page 28

7. Electric componentBAS-6200,6220,61507-2811. Single/double welt sensorA magnet sensor for the single/double welt detection. If the sensor recogni

Page 29 - W0231Q W0232Q W0234Q

7. Electric componentBAS-6200,6220,61507-2913. Corner knife home position sensorA magnet sensor for the original position detection of the pulse motor

Page 30 - W0236Q W0237Q

7. Electric componentBAS-6200,6220,61507-3016. Forward corner knife up sensorA cylinder sensor to detect the ascent of the forward corner knife (fixed

Page 31

7. Electric componentBAS-6200,6220,61507-317-7.Harness related7-7-1. Harness connection tableRefer to “7-3. Control circuit block diagram” and “7-7-2.

Page 32

7. Electric componentBAS-6200,6220,61507-32Harness ConnectionoriginConnection end Loose connection or breaking ofwire casesD PCB P5 Corner knife PM do

Page 33

7. Electric componentBAS-6200,6220,61507-33Harness ConnectionoriginConnection end Loose connection or breaking ofwire cases25 Machine sensor harness M

Page 34 - 3-5.Flap clamp

7. Electric componentBAS-6200,6220,61507-34Harness ConnectionoriginConnection end Loose connection or breaking ofwire cases41 Waist valve harness M PC

Page 35

1. Part namesBAS-6200,6220,61501-21-2.BAS-6150(1) Marking light (6) Power switch (11) Table L(2) Binder (7) Flap clamp(Flap specifications)(12) Guard

Page 36

7. Electric componentBAS-6200,6220,61507-357-7-2. Harness connecting pin number tableRefer to “7-3. Control circuit block diagram” for details.1. Powe

Page 37

7. Electric componentBAS-6200,6220,61507-366. T-P PCB harness A (S52440)Transformer D PCB P2 Voltage (AC) (9) 1 (10) 238 V0 V (11) 3 (12) 421 V0 V (13

Page 38 - 3-6.Corner knife

7. Electric componentBAS-6200,6220,61507-3710. Inverter harness (S52444)D PCB P3 M PCB P30 Signal / Voltage (DC)11P8V22S0V33N8V44VS5 5 RYout6 6 KAISEI

Page 39 - W0256Q W0257Q

7. Electric componentBAS-6200,6220,61507-3812. Bobbin winding harness (S52459)D PCB P6 Bobbin winding motor Signal11+24 V22±0 V13. Corner knife power

Page 40 - Deviation

7. Electric componentBAS-6200,6220,61507-3916. Servo harness (S52445)Servo driverM PCB P8CN1A CN1BSignal / VoltageA2 8 CR-B3 18 INP-A4 13 PGB4 3 PPA5

Page 41

7. Electric componentBAS-6200,6220,61507-4018. Encoder harness (S52447)Servo driverCN2Servo motor Signal19, 20 7 P511, 12 8 LG71MR17 2 MRR64MD16 5 MDR

Page 42 - 3-7.Binder related

7. Electric componentBAS-6200,6220,61507-4121. Panel harness (S52458)M PCB P10 PL PCB P3 Signal / Voltage(DC)11±0 V22±0 V33±0 V44±0 V55RXD66DSR77TXD88

Page 43 - W0264Q W0265Q W0266Q

7. Electric componentBAS-6200,6220,61507-4223. Panel inverter harness (S40455)PL PCB P2 Inverter PCB CN1 Voltage (DC)11±0 V22+12 V24. EMSW harness (S5

Page 44

7. Electric componentBAS-6200,6220,61507-4327. Lower thread detection sensor (S52469)M PCB P14 Sensor PCB Signal / Voltage(DC)1 Recognition2±0 V3 BL (

Page 45 - W0272 W0273Q

7. Electric componentBAS-6200,6220,61507-4431. Light marker harness (S52463)M PCB P18 Relay Signal / Voltage(DC)1 1 Red marker2 2 Green marker3Marker

Page 46

2. Before adjustmentBAS-6200,6220,61502-12. Before adjustmentCautionTurn off the power before the operation.Otherwise, unintended press on the footswi

Page 47 - 4-1.Bar stacker

7. Electric componentBAS-6200,6220,61507-45M PCB P19 SMC Signal / Voltage (DC)B1 A Corner knifebackwardA311C+24 VA1 A Corner knife forwardA312C+24 VA9

Page 48 - 4-1-1. Adjustment

7. Electric componentBAS-6200,6220,61507-4633. Bar stacker harness valve (S52471)M PCB P20 SMC Signal / Voltage (DC)B1 A Middle clampA140C+24 VA2 A Sw

Page 49

7. Electric componentBAS-6200,6220,61507-4737. Single/double welt sensor (S52455)M PCB P22 Sensor Signal123 WELT (Brown) +24 V4 WELT (Black) Single/do

Page 50 - 4-2.Lower thread detection

7. Electric componentBAS-6200,6220,61507-4842. Face plate SW harness (S52468)D PCB P27 Face plate SW Signal voltage(DC)11SW22±0 V43. Foot SW harness (

Page 51

7. Electric componentBAS-6200,6220,61507-497-8.Servo motor related7-8-1. Replacement of the servo motorRefer to “6-2. Feeding device”.7-8-2. Replaceme

Page 52 - 5. Gauge replacement

7. Electric componentBAS-6200,6220,61507-507-8-3. Error code list of the servo driverError codes [AL. **] will be displayed on the driver’s LED when t

Page 53

7. Electric componentBAS-6200,6220,61507-51Error code Description Check item & corrective actionAL. 33 Excess power voltage 1. Excess power volta

Page 54

7. Electric componentBAS-6200,6220,61507-527-9.Sensor check mode* Checks and displays each status of sensors or switches when an error occurs. This en

Page 55

7. Electric componentBAS-6200,6220,61507-53Display Description StatusBBTHR Lower thread detectorsensorLeft/Right ON : Reflection from bobbin exists =

Page 56 - 6-1.Corner knife mechanism

7. Electric componentBAS-6200,6220,61507-547-10.Dipswitch[Note] • Be sure to turn off the power supply before changes of dipswitches.• Changes of dips

Page 57

2. Before adjustmentBAS-6200,6220,61502-22-2.How to mount the needle1. Rotate the pulley to lift the needle bar to the highest position.2. Pull up the

Page 58

7. Electric componentBAS-6200,6220,61507-55DIP-SW CNo. Description OFF ON Initialvalue1 Not in use OFF2 Not in use OFF3 Not in use OFF4 Not in use OFF

Page 59

7. Electric componentBAS-6200,6220,61507-567-11. Memory switch* Memory switches can be set separately from dipswitches.* Memory switches are available

Page 60

7. Electric componentBAS-6200,6220,61507-577-11-2. Memory switch listNo. Description OFF ON Initial value1(61)Center knife moves up and downonce in th

Page 61

7. Electric componentBAS-6200,6220,61507-587-12. Error code* With malfunctions of harness, check the wiring or falling off of pins referring to “7-7-2

Page 62 - 6-2.Feeding device

7. Electric componentBAS-6200,6220,61507-59ErrorcodeDescription Corrective action, cause and check item Ref. Sensor checkmodeE-201 The machine is notp

Page 63

7. Electric componentBAS-6200,6220,61507-60ErrorcodeDescription Corrective action, cause and check item Ref. Sensor checkmodeE-209 Face plate opened w

Page 64

7. Electric componentBAS-6200,6220,61507-61ErrorcodeDescription Corrective action, cause and check item Ref. Sensor checkmodeE-400 Wrong detection of

Page 65

7. Electric componentBAS-6200,6220,61507-62ErrorcodeDescription Corrective action, cause and check item Ref. Sensor checkmodeE-552Abnormal voltage in

Page 66 - Rear cover (26) Cover (27)

7. Electric componentBAS-6200,6220,61507-63ErrorcodeDescription Corrective action, cause and check item Ref. Sensor checkmodeE-701 Sewing PROM is notm

Page 67

7. Electric componentBAS-6200,6220,61507-64ErrorcodeDescription Corrective action, cause and check item Ref. Sensor checkmodeE-802 Corner knife moveme

Page 68

3. Basic adjustmentBAS-6200,6220,61503-13. Basic adjustmentCautionMaintenance and inspection of the machineshould be performed only by technicianswho

Page 69

8. TroubleshootingBAS-6200,6220,61508-18. Troubleshooting8-1.Troubles and measuresTrouble Check point MeasuresUpper threadbreakage(1) Is the needle be

Page 70

8. TroubleshootingBAS-6200,6220,61508-2Upper threadcan not be cut inthread trimming,Or, upper threadcan not bepicked up(1) Is the movable knife pickin

Page 71

8. TroubleshootingBAS-6200,6220,61508-3Lower threaddoes not comeup at the start ofsewing (Lowerthread can notbe retained)(1) Is an idling protection s

Page 72

8. TroubleshootingBAS-6200,6220,61508-4Thread can notbe tightened(1) Is the threading of the upper threadcorrect ?(2) Is the upper thread off the tens

Page 73

8. TroubleshootingBAS-6200,6220,61508-5Needlebreakage(1) Is the needle attached correctly ?(2) Is the timing between the needle andthe rotary hook pro

Page 74 - 6-4.Main body

8. TroubleshootingBAS-6200,6220,61508-6Lower threaddetector sensordoes not workwhen no threadis remaining inthe bobbin(1) Is the lower thread detectio

Page 75 - 2. Detach the harness

8. TroubleshootingBAS-6200,6220,61508-7Welting clothdoes notaccompany thematerial(1) Is the binder pressing it tightly ?(2) Does the binder have any f

Page 76 - 6-5. Air related

8. TroubleshootingBAS-6200,6220,61508-8Center knifeposition is notstabilized(1) Are the voltage and the air pressurenormal ?(2) Is it used in a cold r

Page 77

8. TroubleshootingBAS-6200,6220,61508-9Cylinders ineach part areslow inmovements(1) Is the air mixed with water ?(2) Is the air pressure fluctuated ?(

Page 78

8. TroubleshootingBAS-6200,6220,61508-108-2.Requests and solutionsRequest Solution RemarksIncrease the cycle time Increase the feeding speed.Change th

Page 79

3. Basic adjustmentBAS-6200,6220,61503-23-1.Needle and rotary hook related3-1-1. Replacement of the needle clamp<BAS-6150 and 6200>1. Loosen fla

Page 80

8. TroubleshootingBAS-6200,6220,61508-11Show the history of errors Turn on the power while pressing ENTER and ESCsimultaneously to start up the machin

Page 81

8. TroubleshootingBAS-6200,6220,61508-12Perform an operation testto the roller stackerSelect the roller stacker icon and press the test switch.Fix the

Page 82

SERVICE MANUALBROTHER INDUSTRIES, LTD.15-1, Naeshiro-cho, Mizuho-ku, Nagoya 467-8561, Japan. Phone: 81-52-824-2177151-620, 622, 615I30308282003.03.W_

Page 83

3. Basic adjustmentBAS-6200,6220,61503-33-1-2. Timing adjustment of encounter1. Rotate the pulley to put the needle bar to the lowest position.2. Adj

Page 84

3. Basic adjustmentBAS-6200,6220,61503-43. Turn the pulley further to adjust the clearance between the bottom surface of the needle clampand the needl

Page 86

3. Basic adjustmentBAS-6200,6220,61503-53-1-3. Clearance adjustment of the needle and the rotary hook1. Loosen fastening screws (A), (B) and (C), then

Page 87

3. Basic adjustmentBAS-6200,6220,61503-63-1-4. Clearance adjustment between the rotary hook and the needle plateLoosen screw (1) and let the rotary ho

Page 88

3. Basic adjustmentBAS-6200,6220,61503-73-2.Thread tension3-2-1. Adjustment of thread tensionAdjust the lower thread tension first, then adjust the up

Page 89

3. Basic adjustmentBAS-6200,6220,61503-83-2-3. Adjustment of resilience of the thread take up springThe standard resilience of thread take up spring L

Page 90

3. Basic adjustmentBAS-6200,6220,61503-93-2-5. Adjustment of thread tension releasingLoosen nut (2) of cylinder (1) to adjust the position of cylinder

Page 91 - 6-7.Lower shaft related

3. Basic adjustmentBAS-6200,6220,61503-103-3.Thread trimming3-3-1. Replacement and adjustment of upper thread trimming related1. Loosen set screw (1)

Page 92

3. Basic adjustmentBAS-6200,6220,61503-113-3-2. Adjustment of lower thread trimmingCarry out the following adjustment after a move of the rotary hook

Page 93

3. Basic adjustmentBAS-6200,6220,61503-123-3-3. Replacement and adjustment of lower thread trimming relatedRefer to the illustration above to sharpen

Page 94

3. Basic adjustmentBAS-6200,6220,61503-13<Adjustment of setting position of the movable knife>1. Rotate the pulley by hand to move bobbin case o

Page 95

3. Basic adjustmentBAS-6200,6220,61503-14<Adjustment of the lower thread retaining spring>Double needled-machines can not continue sewing if low

Page 96

BAS-6200,6220,6150iThank you very much for buying a BROTHER sewing machine. Before using your new machine,please read the safety instructions below an

Page 97

3. Basic adjustmentBAS-6200,6220,61503-15<Basic formation of the movable knife and the lower thread retaining spring>In basic formation, the top

Page 98 - <BAS-6200,6220>

3. Basic adjustmentBAS-6200,6220,61503-163-4.Carriage feed3-4-1. Height adjustment of the carriage feedAdjust the height of the top end of carriage fe

Page 99

3. Basic adjustmentBAS-6200,6220,61503-173-4-3. Width adjustment of the carriage feedThe clearance between binder (1) and carriage feed (2) is 0.5 to

Page 100 - 7. Electric component

3. Basic adjustmentBAS-6200,6220,61503-18<BAS-6150>4. Loosen set screw of set collar (3) for the adjustment.5. Pinch carriage feed lever (5) bet

Page 101

3. Basic adjustmentBAS-6200,6220,61503-193-5.Flap clamp3-5-1. Adjustment of the flap stopper and the flap gauge<Flap stopper>Put the flap on fla

Page 102 - <BAS-6150>

3. Basic adjustmentBAS-6200,6220,61503-203-5-2. Position adjustment of the flap sensor (lens)Be sure to adjust the position of the flap sensor after t

Page 103

3. Basic adjustmentBAS-6200,6220,61503-213-5-3. Flap sensor (amplifier) setting(1) Jog switchChange values by pushing down to (+) or (-) side.(2) Mode

Page 104

3. Basic adjustmentBAS-6200,6220,61503-22<Normal display>Set the mode selection switch to “RUN” except for amplifier setting. The current reflec

Page 105

3. Basic adjustmentBAS-6200,6220,61503-233-6.Corner knife[Note] Be careful not to cut fingers etc. with the corner knife.3-6-1. Detachment and replace

Page 106 - 7-4. Power supply related

3. Basic adjustmentBAS-6200,6220,61503-243-6-2. Fine adjustment of the corner knife<Adjustable type (BAS-6200 and 6220 Standard)>1. Use the oper

Page 107

BAS-6200,6220,6150ii2 Notes on safetyDANGERWait at least 5 minutes after turning off the power switch and disconnecting the power cordfrom the wall ou

Page 108

3. Basic adjustmentBAS-6200,6220,61503-253-6-3. Standard position of the corner knife (Adjustable type (BAS-6200 and 6220 Standard))To set the corner

Page 109 - 7-5.PCB related

3. Basic adjustmentBAS-6200,6220,61503-263-6-5. Replacement of the corner knife table1. Pull the carriage feed forward fully.2. Open the main plate to

Page 110

3. Basic adjustmentBAS-6200,6220,61503-273-7.Binder related3-7-1. Adjustment of the cloth guideAdjust it after replacement of gauges or according to s

Page 111 - Connected to

3. Basic adjustmentBAS-6200,6220,61503-283-7-2. Adjustment of the binder<Feeding direction> Loosen adjusting bolt (1) to adjust the binder so th

Page 112

3. Basic adjustmentBAS-6200,6220,61503-293-8.Center knife related3-8-1. Replacement of the center knife and pressure adjustment<How to detach the c

Page 113

3. Basic adjustmentBAS-6200,6220,61503-30<Pressure adjustment of the center knife (upper knife) and the fixed knife>1. Replace the center knife

Page 114

3. Basic adjustmentBAS-6200,6220,61503-313-8-2. Position where the center knife comes downThe table below shows the standard position. Choose “Center

Page 115

4. Attaching and adjustment of other devicesBAS-6200,6220,61504-14. Attachment and adjustment of other devices4-1.Bar stackerAdvanced edition or popul

Page 116

4. Attachment and adjustment of other devicesBAS-6200,6220,61504-24-1-1. Adjustment1. Adjust it so that brushing pipe (2) is aligned with clamp link (

Page 117

4. Attaching and adjustment of other devicesBAS-6200,6220,61504-34-1-2. Adjustment for mode switching<7 steps (with moving stack board)><6 st

Page 118 - 7-6.Sensor related

BAS-6200,6220,6150iiiCAUTIONSewingThe machine should be operated only byoperators who have been trained forsafety operation.Do not let children access

Page 119

4. Attachment and adjustment of other devicesBAS-6200,6220,61504-44-2.Lower thread detection4-2-1. Attachment1. Let the left part of fiber cable (1) t

Page 120

4. Attaching and adjustment of other devicesBAS-6200,6220,61504-54. Attach sensor holder (5) to the rotary hook base so that the jut on its sensor bot

Page 121

5. Gauge replacementBAS-6200,6220,61505-15. Gauge replacement1. Detach the cloth slide plate. (Refer to “2-3. How to raise the head”)2. Detach the nee

Page 122

5. Gauge replacementBAS-6200,6220,61505-24. Replace the movable knife, fixed knife and thread holding plate. (Refer to “Replacement andadjustment of u

Page 123

5. Gauge replacementBAS-6200,6220,61505-39. Put back the oil pan and the head.10. Attach a new needle plate.11. Attach the cloth slide plate. Some gau

Page 124

5. Gauge replacementBAS-6200,6220,61505-415. Adjust the width of the carriage feed. (Refer to “3-4-3. Width adjustment of the carriage feed”)16. Adjus

Page 125

6. Disassembly, assembly and adjustmentBAS-6200,6220,61506-16. Disassembly, assembly and adjustment6-1.Corner knife mechanism6-1-1. How to detach the

Page 126 - 7-7.Harness related

6. Disassembly, assembly and adjustmentBAS-6200,6220,61506-26-1-2. Disassembly and assembly of the corner knife unit<Disassembly>Disassemble in

Page 127 - Harness Connection

6. Disassembly, assembly and adjustmentBAS-6200,6220,61506-36-1-3. Tension adjustment of the timing beltThe deflection should be 10 ± 1 mm to the powe

Page 128

6. Disassembly, assembly and adjustmentBAS-6200,6220,61506-46-1-5. Parallelism adjustment between the corner knife unit and the feederAlign the center

Page 129

BAS-6200,6220,6150ivMaintenance and inspectionBe sure to turn off the power switch whenthe machine is raised. Unintended presson the foot switch may c

Page 130

6. Disassembly, assembly and adjustmentBAS-6200,6220,61506-56-1-6. Adjustment of the cylinder<Adjustment of the damper>Adjust it so that the imp

Page 131 - 8. AVR harness (S52439)

6. Disassembly, assembly and adjustmentBAS-6200,6220,61506-66-1-7. Home position of the corner knife<Position of the corner knife on fixed side>

Page 132 - 10. Inverter harness (S52444)

6. Disassembly, assembly and adjustmentBAS-6200,6220,61506-76-2.Feeding device6-2-1. How to detach the feeding device1. Detach air hoses and cables.2.

Page 133

6. Disassembly, assembly and adjustmentBAS-6200,6220,61506-86-2-2. How to detach the pulley boardDetach in the following order:Cover (1) Rear cover

Page 134 - 16. Servo harness (S52445)

6. Disassembly, assembly and adjustmentBAS-6200,6220,61506-96-2-3. How to detach gears and belts1. Detach servo motor (1) with its setting plate.2. Lo

Page 135 - 20. Area sensor (S52452)

6. Disassembly, assembly and adjustmentBAS-6200,6220,61506-106-2-4. Assembly of the feeding device1. Adjust the distance between servo motor (1) and s

Page 136 - 22. Panel SW harness (S52477)

6. Disassembly, assembly and adjustmentBAS-6200,6220,61506-117. Attach in the following order:Pulley setting bracket (19) Nut (20) Feed brac

Page 137 - 24. EMSW harness (S52461)

6. Disassembly, assembly and adjustmentBAS-6200,6220,61506-126-2-5. Tension adjustment of the timing beltThe deflection should be 10 mm to the power o

Page 138 - 29. Binder sensor (S52461)

6. Disassembly, assembly and adjustmentBAS-6200,6220,61506-136-2-7. Adjustment of the home position sensor and the over run sensor1. Turn off the powe

Page 139

6. Disassembly, assembly and adjustmentBAS-6200,6220,61506-1410. Press “ENTER”. The operation panel shows a message of “STrT”.11. Press the start swit

Page 140

BAS-6200,6220,6150v3 Warning labelsThe following labels appear on the machine.Please follow instruction described on the labels when using the machine

Page 141

6. Disassembly, assembly and adjustmentBAS-6200,6220,61506-156-3.Carriage feed and flap device6-3-1. Disassembly of the carriage feed1. Detach the car

Page 142

6. Disassembly, assembly and adjustmentBAS-6200,6220,61506-166-3-2. Assembly of the carriage feedAssembly goes in reverse order to disassembly.W0304QW

Page 143 - 44. 3-Pedal foot SW (S52960)

6. Disassembly, assembly and adjustmentBAS-6200,6220,61506-171. Spread grease on both the groove of carriage feed (1) and link shaft (2).2. Adjust the

Page 144 - 7-8.Servo motor related

6. Disassembly, assembly and adjustmentBAS-6200,6220,61506-186-3-4. Adjustment of the flap clamp1. Loosen flat head screws (1) (2 pieces) to move flap

Page 145

6. Disassembly, assembly and adjustmentBAS-6200,6220,61506-196-4.Main body6-4-1. Height adjustment of the table1. Detach the cloth slide plate and rai

Page 146

6. Disassembly, assembly and adjustmentBAS-6200,6220,61506-206-4-3. Replacement of the emergency stop switch1. Rotate the red lever behind the frame t

Page 147 - 7-9.Sensor check mode

6. Disassembly, assembly and adjustmentBAS-6200,6220,61506-216-5. Air related6-5-1. Air plumbing drawing(1) Lower threaddetection(13) (Welting cloth b

Page 148

6. Disassembly, assembly and adjustmentBAS-6200,6220,61506-226-5-2. ManifoldThe air is supplied from port B when magnetic valve (1) is OFF or when man

Page 149 - 7-10.Dipswitch

6. Disassembly, assembly and adjustmentBAS-6200,6220,61506-236-5-4. Adjustment of the regulator* The indicator of the regulator responds only when the

Page 150 - DIP-SW C

6. Disassembly, assembly and adjustmentBAS-6200,6220,61506-246-6.Upper shaft and needle bar swing board related6-6-1. Detachment of the face plate1. D

Page 151 - 7-11. Memory switch

BAS-6200,6220,6150viCONTENTSCONTENTS1. Part names...

Page 152 - 7-11-2. Memory switch list

6. Disassembly, assembly and adjustmentBAS-6200,6220,61506-256-6-2. Detachment of the upper shaft motorDetach motor cover (1). Loosen the screw of upp

Page 153 - 7-12. Error code

6. Disassembly, assembly and adjustmentBAS-6200,6220,61506-266-6-3. Detachment of the needle bar rocker base1. Detach in the following order:Needle (1

Page 154

6. Disassembly, assembly and adjustmentBAS-6200,6220,61506-276-6-4. Disassembly of the needle bar rocker base<BAS-6150 and 6200>1. Detach in the

Page 155

6. Disassembly, assembly and adjustmentBAS-6200,6220,61506-286-6-5. Detachment of the upper shaft1. Detach timing belt (1).* Pulling timing belt (1) w

Page 156

6. Disassembly, assembly and adjustmentBAS-6200,6220,61506-296-6-6. Assembly of the upper shaft and the needle rocker baseAssembly goes in reverse ord

Page 157

6. Disassembly, assembly and adjustmentBAS-6200,6220,61506-301. Adjust the screw position of upper shaft (1) as described above.Press upper shaft (1)

Page 158

6. Disassembly, assembly and adjustmentBAS-6200,6220,61506-31The above left describes a view with the needle bar pumping, and the right describes a vi

Page 159

6. Disassembly, assembly and adjustmentBAS-6200,6220,61506-326-6-7. Adjustment of the needle down positionMove the needle bar rocker base to adjust th

Page 160 - 8. Troubleshooting

6. Disassembly, assembly and adjustmentBAS-6200,6220,61506-336-6-8. Adjustment of the needle rocker home position sensor (BAS-6200 and 6220)1. Rotate

Page 161

6. Disassembly, assembly and adjustmentBAS-6200,6220,61506-346-6-9. Adjustment of the sewing sensorThe sewing sensor includes needle up sensor (1) and

Page 162

BAS-6200,6220,6150viiCONTENTS3-7. Binder related...

Page 163

6. Disassembly, assembly and adjustmentBAS-6200,6220,61506-356-6-10. Adjustment of the center knife drive connecting rodAdjust as follows so that the

Page 164

6. Disassembly, assembly and adjustmentBAS-6200,6220,61506-366-7.Lower shaft relatedTake down the head from the main body before the disassembly or th

Page 165

6. Disassembly, assembly and adjustmentBAS-6200,6220,61506-376-7-2. Detachment of the lower shaft1. Detach oiling pipe (1) and drain the oil from oil

Page 166

6. Disassembly, assembly and adjustmentBAS-6200,6220,61506-386-7-3. Detachment of the rotary hook base1. Detach in the following order:Movable knives

Page 167

6. Disassembly, assembly and adjustmentBAS-6200,6220,61506-396-7-4. Disassembly of the rotary hook base1. Detach springs (1) (2 pieces).2. Loosen fast

Page 168

6. Disassembly, assembly and adjustmentBAS-6200,6220,61506-406-7-5. Assembly of lower shaft relatedAssembly goes in reverse order to disassembly.1. Ad

Page 169 - 8-2.Requests and solutions

7. Electric componentBAS-6200,6220,61507-17. Electric componentDangerWait at least 5 minutes after turning off the power switch and disconnecting the

Page 170

7. Electric componentBAS-6200,6220,61507-27-2.Composition of the control boxA. Main PCB ...Fixed in the box and can be seen in fr

Page 171

7. Electric componentBAS-6200,6220,61507-37-3.Control circuit block diagram<BAS-6200,6220>

Page 172 - SERVICE MANUAL

7. Electric componentBAS-6200,6220,61507-4W0343Q

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