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Brother HL-6050DN Service Manual Page 93
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Table of contents
TROUBLESHOOTING
BOOKMARKS
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HL-6050/6050D/6050DN SERVICE MANUAL
3-25
2.3.7
DEV sensor ASSY
Fig. 3-32
2.3.8
MP sensor PCB ASSY
Fig. 3-33
DEV sensor ASSY
MP sensor PCB ASSY
MP chute
1
2
...
88
89
90
91
92
93
94
95
96
97
98
...
307
308
SERVICE MANUAL
1
PREFACE
3
TABLE OF CONTENTS
10
REGULATION
11
SAFETY INFORMATION
13
CHAPTER 1 GENERAL
15
1. FEATURES
15
CHAPTER 1 GENERAL
16
2. OVERVIEW
17
3. SPECIFICATIONS
18
3.2 Functions
19
3.4 Network (NC-6100H)
21
3.5 Paper
22
3.6 Printable Area
25
Physicalpage
27
Printablearea
27
Logicalpage
27
TN4100/TN670
30
3 K 1 1 J A
31
K 3 9 5 1 0 0 1 0 4 A
31
3 K 3 0 J
32
K 3 9 H 0 0 0 1 9 9 A
32
S A 0 0 0 0 0 0 1
32
1.1 Power Supply
33
1.2 Environment
33
2. UNPACKING
35
3. INSTALL THE PRINTER
36
Fig. 2-2
37
Fig. 2-3
37
Fig. 2-7
39
Fig. 2-8
39
4.1 Data LED Indications
40
1 and 999 COPIES
42
4.3 LCD Display
46
RESTART PRINTER?
58
Fig. 2-10
65
Fig. 2-11
65
Fig. 2-12
65
5.2 Functions
67
Front cover ASSY
69
RAM: 32MB
69
1.2 Main PCB Block Diagram
70
1.3 Main PCB
71
Fig. 3-4
72
Fig. 3-5
72
Fig. 3-6
73
MASK ROM
74
(128/64Mbit)
74
48PIN TSOP1
74
1.3.6 Flash ROM
75
1.3.7 SDRAM
76
Fig. 3-10
77
Fig. 3-11
78
Fig. 3-12
78
1.4 Engine PCB
82
1.5 Power Supply
83
Fig. 3-20
84
2. MECHANICS
85
2.2 Paper Transfer
86
Fig. 3-24
88
Photosensitive drum
88
Transfer roller
88
Regist actuator rear
88
2.3 Sensors
90
Fig. 3-30
92
Fig. 3-31
92
Relay PCB unit
92
PE/PO sensor PCB ASSY
92
2.4 Drum Unit
94
2.5 Toner Cartridge
95
2.6 Print Process
97
1. SAFETY PRECAUTIONS
101
2. DISASSEMBLY FLOW
102
3. DISASSEMBLY PROCEDURE
103
3.3 Paper Tray
104
3.4 Access Cover
107
3.5 Network Board
107
3.6 DX Feed ASSY
108
3.7 Rear Cover ASSY
112
3.8 Top Cover ASSY
113
3.9 Side Cover L
115
3.10 Side Cover R
116
3.11 MP Paper Guide 1 ASSY
116
3.13 Exit Roller Unit
118
3.14 Laser Unit
120
3.15 Fixing Unit
121
Fig. 4-42
124
Fig. 4-46
126
3.17 Feed MP Unit
133
3.18 Fan Motor 80 ASSY
134
3.19 Filter
135
3.20 Engine PCB
135
3.21 Main PCB
136
3.22 Fan 40
136
3.23 LVPS
137
Fig. 4-70
138
LVPS cover
138
LVPS PCB
138
3.24 Photo Interrupter
139
3.28 Main Motor
142
3.29 Developer Clutch
143
3.30 Develop Joint
143
3.31 Interlock SW ASSY
144
3.32 Relay PCB L ASSY
144
3.33 DEV Sensor ASSY
145
3.34 Toner LED PCB ASSY
145
3.36 Gear 24
146
3.37 Plate Motor ASSY
147
3.38 DX Sensor PCB
148
3.39 Ejection Solenoid ASSY
149
3.41 Toner Sensor PCB Unit
151
3.42 HVPS PCB ASSY
151
3.43 Relay PCB Unit
152
3.45 PE/PO Sensor PCB ASSY
153
3.46 Tray PE Actuator
154
3.47 RE Roller
155
Fig. 4-104
156
Fig. 4-106
157
Fig. 4-108
158
Fig. 4-110
159
4. PACKING
161
6. LUBRICATION
165
Main motor ASSY
166
Gear 18/48
166
Fixing drive plate unit
166
Gear 67
167
Gear 24
167
7. HARNESS ROUTING
169
Toner sensor PCB unit
170
1. CONSUMABLE PARTS
174
Fig.5-7
176
1.2 Toner Cartridge
177
Fig. 5-15
179
Fig.5-16
181
Fig.5-17
181
Paper tray
181
DX feed ASSY
181
Fig.5-22
184
Fig.5-23
184
Fig.5-29
188
Fig.5-32
190
Separation plate ASSY
190
Fig.5-35
192
Drum unit
192
Process unit cover ASSY
192
Fig.5-36
193
Fig.5-37
193
3. PERIODICAL CLEANING
199
Fig.5-49
200
Fig. 5-50
200
Home position
200
Fig.5-51
201
Fig. 5-52
202
4. MTBF / MTTR
203
1. INTRODUCTION
204
CHAPTER 6 TROUBLESHOOTING
205
1.3 Identify the Problem
206
2.1 Operator Calls
207
ERROR ###
210
SERVICE CALL
210
2.2 Service Calls
210
3. PAPER PROBLEMS
214
Fig. 6-1
216
Fig. 6-2
217
Fig.6-4
217
Fig. 6-10
220
Fig. 6-11
220
Fig. 6-12
220
Fig.6-13
221
Fig.6-14
221
Fig.6-15
221
Fig. 6-16
222
Fig. 6-17
222
Fig. 6-18
222
Fig. 6-19
223
Fig. 6-20
223
3.3 Paper Feeding Problems
225
F-1 Double feeding
225
F-2 Wrinkles or creases
225
F-3 Page skew
225
F-4 Curl or Wave
226
5. MALFUNCTIONS
230
M-3 No paper supplied
231
M-6 BD failure
232
M-7 Scanner failure
233
M-8 Fuser failure
233
M-10 SXX error
234
M-11 E41 error
234
M-12 TR Release Motor Error
235
6. IMAGE DEFECTS
236
I-1 Light
237
I-2 Dark
238
I-3 Completely blank
239
I-4 All black
240
I-9 White vertical streaks
244
I-11 Faulty registration
245
I-12 Poor fixing
245
I-13 Image distortion
246
I-14 Faint print
246
I-15 White spots
247
I-16 Black spots
249
I-17 Black band
250
I-18 Gray background
251
I-19 Hollow print
251
I-21 Horizontal lines
252
I-22 Light rain
253
I-23 Ghost
253
I-24 Toner specks
254
7. INCORRECT PRINTOUT
256
8. NETWORK PROBLEM
259
8.2 Intermittent Problem
260
8.3 TCP/IP Troubleshooting
261
8.4 UNIX Troubleshooting
261
Troubleshooting
263
8.13 DLC/LLC Troubleshooting
266
2.2 Function Table
269
3. SERVICE MENU MODE
274
Machine on
279
5. PRINT SETTINGS
281
Fig. 7-2
284
6.2 Diagnostics
285
Fig. 7-5
286
6.3 Printer Information
287
7. NVRAM DEFAULT VALUE
288
9. NVRAM BACKUP
296
APPENDIX
297
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