CHAPTER 3
DISASSEMBLY/REASSEMBLY
-
SERVICE MANUAL
1
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TRADEMARKS
2
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REGULATION
9
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WARNING
10
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CAUTION
10
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Radio Interference
11
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(For USA)
13
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(MFC only)
14
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Internal laser radiation
15
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SAFETY INFORMATION
16
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CHAPTER 1
21
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CHAPTER 1 SPECIFICATIONS
22
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1. SPECIFICATIONS LIST
23
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<Computer requirements>
26
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1.2 Network Connectivity
28
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1.3 Service Information
29
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1.4 Consumables
30
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1.5 Paper
31
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1.5.1 Paper handling
31
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1.5.2 Media specifications
31
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1.6 Unprintable Area
32
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1.7 Telephone
32
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1.9 Copy
33
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1.10 Scanner
33
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1.11 Unscannable Area
34
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1.12 USB Direct Interface
34
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CHAPTER 2
35
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1. INTRODUCTION
38
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1.2 Initial Check
39
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2.1 Cross-section Drawing
41
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■ ADF part
42
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2.2 Paper Feeding
43
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2.3 Operation of each part
45
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2.4 Block Diagram
46
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2.5 Components
47
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3. ERROR CODES
52
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3.2 Error Messages
57
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3.3 Communications Error Code
59
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Refer to:
60
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3.4 Error Cause and Remedy
62
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■ Error code 19
63
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■ Error code 1A
64
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Error code 1B
64
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Error code 1C
64
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Error code 1D
64
-
■ Error code 1E
64
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Error code 35
68
-
■ Error code 36
68
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■ Error code 37
68
-
Error code 38
68
-
Error code 39
68
-
Error code 3A
69
-
■ Error code 3B
69
-
■ Error code 57
74
-
■ Error code 58
74
-
■ Error code 59
75
-
■ Error code 63
77
-
■ Error code 64
77
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Error code 65
77
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Error code 66
77
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■ Error code 67
78
-
■ Error code 68
78
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Error code 69
78
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■ Error code 6A
78
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■ Error code 6B
78
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■ Error code 6C
79
-
■ Error code 6D
79
-
■ Error code 6E
79
-
■ Error code 6F
80
-
■ Error code 70
80
-
■ Error code 71
81
-
Error code 72
81
-
■ Error code 73
81
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Error code 74
81
-
■ Error code 75
82
-
■ Error code 76
82
-
Error code 78
82
-
■ Error code 7A
82
-
■ Error code 7B
83
-
Error code 7C
83
-
■ Error code 7D
83
-
■ Error code 7E
84
-
■ Error code 7F
84
-
■ Error code 80
84
-
■ Error code 81, 82
84
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■ Error code 83
85
-
■ Error code 84
85
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■ Error code 85
86
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Error code 86
86
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Error code 87
86
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■ Error code 88
86
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■ Error code 89
87
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■ Error code 8A
87
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■ Error code 8B
88
-
Error code 8C
88
-
■ Error code 8D
88
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Error code 97
90
-
Error code 98
90
-
Error code 99
90
-
■ Error code 9A
90
-
■ Error code 9B
91
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■ Error code 9C
91
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■ Error code 9D to 9F, A0
92
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■ Error code A1
92
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■ Error code A2
93
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■ Error code A3
93
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■ Error code A4
94
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■ Error code A5
94
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■ Error code A6
94
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■ Error code A7
94
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■ Error code A8
95
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■ Error code A9
95
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Error code AA, AB
95
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Error code AC
95
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■ Error code AD
95
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■ Error code AE
96
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■ Error code AF
96
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■ Error code B0
96
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■ Error code B8
98
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■ Error code B9
98
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■ Error code BA
98
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■ Error code BB
98
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■ Error code BC
99
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■ Error code BD
99
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■ Error code BE, BF
99
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■ Error code C0
99
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■ Error code C1 to C6
100
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■ Error code C7
100
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■ Error code C8
100
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■ Error code C9, CA to CF
101
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■ Error code D1
101
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■ Error code DE
102
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■ Error code DD
102
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■ Error code DF
103
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■ Error code E0
103
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■ Error code E1
103
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■ Error code E2
104
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■ Error code E3, E4
104
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■ Error code E6
104
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■ Error code E7 to E9, EA, EB
105
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■ Error code EC
105
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■ Error code ED
105
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■ Error code EE
106
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■ Error code EF
106
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■ Error code F0
107
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■ Error code F1 to F6, F8
107
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■ Error code F9
107
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■ Error code FA to FF
107
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3.5 Paper Feeding Problems
108
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3.5.2 No feeding
108
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3.5.4 Double feeding
109
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3.5.5 Paper jam
110
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Confidential
111
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3.5.6 Dirt on paper
112
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3.5.8 Wrinkles or creases
113
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3.5.9 Curl in the paper
114
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3.5.12 Paper size error
115
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3.6.1 Image defect examples
116
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Fig. 2-11
118
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Fig. 2-12
118
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■ Faulty registration
119
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■ Poor fixing
120
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■ Completely blank
120
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■ Image distortion
121
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■ All black
121
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■ Vertical streaks
122
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■ Black horizontal stripes
123
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■ White vertical streaks
124
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■ White horizontal streaks
124
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■ Faint print
124
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■ White spots
125
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■ Black spots
125
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■ Black band
126
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■ Horizontal lines
126
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■ Fogging
127
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3.7 Software Setting Problems
128
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3.7.1 Cannot print data
128
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3.8 Network Problems
129
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3.9 Document Feeding Problems
130
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3.9.1 No feeding
130
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3.9.2 Double feeding
130
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3.9.3 Paper jam
131
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3.9.4 Wrinkles
132
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3.10.1 Image defect examples
133
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■ Dark (Error code BB, etc)
134
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3.11.3 Lamp malfunction
136
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3.12.1 FAX can't send it
137
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3.12.3 No bell ring
137
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3.13 PCB Problems
139
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3.13.1 Main PCB failure
139
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3.13.2 Out of Memory
139
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3.13.5 NCU ASSY failure
140
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3.14 Other Problems
141
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CHAPTER 3
142
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CONTENTS
143
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1. SAFETY PRECAUTIONS
145
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2. PACKING
146
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4. SCREW TORQUE LIST
148
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5. LUBRICATION
150
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■ Paper feeder part
151
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■ Development part
152
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Fig. 3-6
153
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Fig. 3-7
153
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7. HARNESS ROUTING
154
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1 Paper edge sensor PCB ASSY
154
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Printer top side
154
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3 Internal temperature sensor
156
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4 New toner sensor PCB ASSY
157
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6 Paper eject sensor PCB ASSY
159
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7 Main motor
160
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8 Laser unit
160
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10 Fan motor 60 ASSY
161
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13 Fuser unit
163
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14 Speaker unit
164
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15 NCU ASSY
164
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16 NCU FG harness ASSY
165
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17 Panel unit
165
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18 Document scanner unit
166
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19 ADF sensor
167
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20 ADF motor
168
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21 Hook switch PCB
169
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Main PCB ASSY
169
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Hook switch PCB
169
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Side cover L
169
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9. DISASSEMBLY PROCEDURE
171
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Fig. 3-8
172
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9.1 Paper Tray
173
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Fig. 3-10
174
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Fig. 3-11
175
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Fig. 3-12
175
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9.2 Cord Hook
176
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9.3 Back Cover
177
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9.4 Outer Chute ASSY
178
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9.5 Fuser Cover
179
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Fig. 3-17
180
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Fig. 3-18
181
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Fig. 3-19
182
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Fig. 3-20
183
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Fig. 3-21
184
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Fig. 3-22
185
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Fig. 3-23
185
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Fig. 3-24
186
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9.9 Side Cover R
187
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ADF Unit
188
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Fig. 3-27
189
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Fig. 3-28
190
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Fig. 3-29
190
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Document Stopper
191
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ADF unit
192
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Document sub tray
192
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Gear Cover
194
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Separation Roller ASSY
195
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Separation Rubber Holder ASSY
196
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Taptite cup B M3x10
197
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Back side
197
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Document Feed Roller ASSY
198
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Document cover
199
-
Ejection Roller ASSY
200
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Taptite cup S M3x6 SR
201
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Screw pan (S/P washer) M3x6
202
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ADF motor
202
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Fig. 3-43
203
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Fig. 3-44
204
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Fig. 3-45
205
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Fig. 3-46
206
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CN26CN5 CN4
207
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Fig. 3-48
208
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Fig. 3-49
209
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9.13 Document Scanner Unit
210
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Panel PCB ASSY
212
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Rubber Key L/R
213
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Fig. 3-54
214
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Fig. 3-55
214
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Lock claw
215
-
Pull arm guide
215
-
Joint cover
215
-
9.16 NCU ASSY
216
-
Fig. 3-58
217
-
Fig. 3-59
218
-
Connector
220
-
(Speaker harness ASSY)
220
-
(Speaker harness ASSY)
220
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(4) Remove the speaker unit
221
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Fig. 3-64
223
-
9.19 Fuser Unit
224
-
Fig. 3-67
225
-
Fig. 3-68
226
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Fig. 3-69
227
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Fig. 3-70
228
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Fig. 3-71
228
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Fig. 3-72
229
-
9.21 Fan Motor 60 ASSY
230
-
Fig. 3-74
231
-
Fig. 3-75
232
-
9.24 Filter
233
-
9.25 Laser Unit
234
-
Fig. 3-78
235
-
Fig. 3-79
235
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Fig. 3-80
236
-
Fig. 3-81
237
-
9.28 Rubber Foot
238
-
9.29 Main PCB ASSY
239
-
Fig. 3-84
240
-
Fig. 3-85
241
-
9.31 Main Frame L ASSY
242
-
Fig. 3-87
243
-
Fig. 3-88
244
-
Fig. 3-89
245
-
Fig. 3-90
246
-
Fig. 3-91
247
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Fig. 3-92
248
-
Fig. 3-93
249
-
Fig. 3-94
250
-
9.36 Fuser Gear 28/34
251
-
CHAPTER 4
252
-
1.4 Setting the Serial Number
256
-
Fig. 4-1
257
-
Fig. 4-2
259
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SCANNER UNIT
262
-
4-10 Confidential
263
-
CHAPTER 5
264
-
CHAPTER 5 SERVICE FUNCTIONS
265
-
1. MAINTENANCE MODE
267
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■ Black and white scanning
271
-
ADF CHECK P.01
272
-
Fig. 5-2
273
-
■ Worker switch
274
-
WSWXX = 0 0 0 0 0 0 0 0
276
-
Selector 1 Selector 2
276
-
Fig. 5-3
277
-
Fig. 5-4
278
-
■ MFC-7360/7360N
279
-
(Only for handset models)
280
-
Low Medium High
282
-
1,100 Hz
282
-
High Medium Low
282
-
■ Location of sensors
283
-
■ Function setting
285
-
■ Detail description
286
-
■ Cover page sample
291
-
■ End page sample
291
-
Fig. 5-12
292
-
■ Maintenance information
298
-
FAN: 100%
299
-
FAN: 50%
299
-
FAN: OFF
299
-
(Function code 88)
305
-
2. OTHER SERVICE FUNCTIONS
306
-
2.5 Drum Cleaning
309
-
2.6 Deep Sleep Function
310
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CHAPTER 6
311
-
1. CIRCUIT DIAGRAMS
313
-
2. WIRING DIAGRAM
322
-
CHAPTER 7
323
-
APPENDIX 1
326
-
A 0 J 1 1 1 1 0 1
327
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APPENDIX 2
328
-
APPENDIX 3
330
-
App. 3-4
334
-
Continue Anyway
334
-
to proceed
334
-
APPENDIX 4
336
-
Fig. APP. 4-1
337
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